1. Introduction
In recent years, it is essential to equip electronic devices and electric vehicles with a high performance lithium-ion battery (LIB) having a high energy density and a high-capacity[1-3]. However, due to the insufficient energy density of current LIB, it is required to develop the new electrode material for the development of high performance LIBs. Specifically, conventional LIB exhibit limited electrochemical (EC) performances due to low capacity (372 mAh/g) of graphite based anode. In this context, there have been many attempts made to replace the previously used graphite based anode with novel materials having a higher capacity such as Si, Sn, metal oxides and lithium[4-15]. Among them, lithium metal anode based LIB, or lithium metal batteries (LMB), are very attractive due to their high theoretical capacity (3,860 mAh/g) and the lowest electrochemical potential (–3.040 V vs. standard hydrogen electrode)[16-19].
Despite aforementioned advantages, LMBs have been struggled to be commercialized owing to low EC performance (low coulombic efficiency (CE) and low cycle stability), and safety issues. More specifically, a higher electric field is formed around the tip of lithium metal anode in the LMB during lithium electrodeposition, resulting in the formation of vertically grown lithium dendrites by the intensively electrodeposited lithium on the tip[20-22]. As-formed dendrites adheres to the surface of the lithium metal, making non-uniform anode surface. Then, the as-grown dendrite pass through the solid-electrolyte interface (SEI) followed by separator penetration, leading to fire explosion, swollen electrode and short circuit of the electrodes. In addition, during the discharges, eluted lithium from the dendrites forms electrically short-circuited ‘dead’ lithium, alleviating the coulombic efficiency. After repeated processes, porous layers are formed and accumulated on the lithium metal anode surface by reaction with electrolyte, accelerating the inhomogeneous electrode reaction by the increased electrode resistance as well as shortening the battery life of LMB[23-30]. It is required to address the formation of lithium dendrite for the improved EC performance of LMB.
In this study, we demonstrated a novel approach to enhance the EC performance of LMB by deposition of PVdF-HFP/TiO2 nanocomposite based protective layer on lithium metal anode. Based on the hypothesis of organic/ inorganic nanostructure based protective layer can effectively suppress the lithium dendrite formation by cooperative function of PVdF-HFP with excellent physical/ chemical stability and TiO2 nanoparticles with enhanced mechanical flexibility, we prepared the organic (PVdF-HFP) and inorganic (TiO2) nanocomposite and analysed with structural (XRD), morphological (TEM and SEM) and electrochemical characterizations[31-34].
We believe current approach will be conducive to address the current issues of lithium metal batteries, allowing to be applied practical battery application with enhanced energy density and capacity.
2. Experimental section
2.1. Materials
Tert-butylamine (Duksan, Extra pure), oleic acid (OA, Daejung, Extra pure), toluene (Samchun, 99.5%), and titanium (IV) iso-propoxide [TTIP, (Ti(OPr2)), Sigma-Aldrich, 97%], polyvinlyidene fluoride-co-hexafluoropropylene (PVdF-HFP, Sigma-Aldrich) and N-methyl- 2-pyrrolidone (NMP, Sigma-Aldrich) were used asreceived without further purification.
2.2. Synthesis of PVdF-HFP/TiO2 nanocomposite thin film
2.2.1. TiO2 nanoparticles
TiO2 nanoparticles were prepared by two-phase interfacial reaction through hydrothermal process. Briefly, 3 g of TTIP were mixed with 10 g of oleic acid in the 50 mL of toluene followed by added with 10 mL of DI-water containing 0.1 mL of tert-butylamine. As-prepared solution were transferred to autoclave and keep it at at 180°C for 10 hours. In this process, yellow solution of TiO2 nanoparticles stabilized with oleic acid were synthesized, exhibiting reverse micelle structure. After reaction, white TiO2 nanopaticles can be obtained by precipitation through methanol mixing and centrifuge.
2.2.2. PVdF-HFP/TiO2 nanocomposite thin film
The nanocomposite of PVdF-HFP/TiO2 were prepared by mixing TiO2 nanoparticles with PVdF-HFP solution followed by film deposition. For instance, a coating solution of PVdF-HFP/TiO2 composite was prepared by mixing 5~10% of TiO2 nanoparticle solution in toluene with 0.5 g of PVdF-HFP in NMP. The coating solution was deposited on copper (Cu) substrate with doctor blade coating with a thickness of 30~100 μm. The as-coated Cu foil with a composite of PVdF-HFP/TiO2 was dried in a vacuum oven at 60°C for 24 hours.
2.3. Material characterization
The morphologies of TiO2 nanoparticles was observed through the transmission electron microscopy (TEM) and high-resolution TEM (HR-TEM, JEOL/CEOS, JEM-2100F, Cs collector). The surface and cross-sectional morphology of the PVdF-HFP/TiO2 thin film was observed with scanning electron microscopy (SEM, Hitachi, S-4300SE). In addition, the element composition and distribution of PVdF-HFP/TiO2 composite film was obtained SEM equipped with energy dispersive X-ray spectroscopy (EDS). The crystalline structure of TiO2 nanoparticles and PVdF-HFP/TiO2 composite were investigated by X-ray diffraction (XRD, Rigaku, D/Max- 2500) in the 2θ range of 20~80° using Cu-Kα radiation.
2.4. Electrochemical characterization
For electrochemical characterization, CR-2032-Type coin cell was fabricated. Bare Cu or protective layers (PVdF-HFP or PVdF-HFP/TiO2) treated Cu were employed as a working electrode while Li foil was applied as a counter electrode. 1 M LiTFSI was used for DOL(1,3-Dioxolane)/DME(1,2-Dimethoxyethane) (1:1 = v:v) as the electrolyte while polyethylene membrane (Celgard 2400) was used as the separator. Coin cells were prepared in a glove box filled with Ar gas. Coulomb efficiency and voltage profile are measured with a battery tester (WBCS 3000, Wonatech). All cells were subjected to precycling to induce lithium deposition before the test. The initial cycle for precycling was performed under plating rate of 3 mAh/cm2 at a current density of 0.1 mA/cm2 while the stripping was carried out up to 1.2 V. Coulombic efficiency was measured by stripping up to 1.2 V after lithium plating with a capacity of 1 mAh/cm2 at 1 mA/cm2. The overpotential was confirmed through the cycle-by-cycle voltage profile analyses.
3. Results and discussion
3.1. Material analyses
As displayed in the schematic fabrication process of PVdF-HFP/TiO2 composite thin film(Scheme 1), the composite layer were synthesized by sequential hydrothermal process for TiO2 nanoparticles synthesis[scheme 1(a)] followed by composite formation [scheme 1(b)] and composite thin film deposition [scheme 1(c)]. The synthesis of anatase phased TiO2 nanoparticles[scheme 1(a)] were carried out through a two-phase reaction hydrothermal process (180°C, 10 h) to enhance the dispersibility in polymer matrix (PVdF-HFP). In contrast to the conventional aqueous phase-based TiO2 synthesis with limited application towards organic/inorganic composite due to its poor dispersibility (aggregation) in organic solvent or polymer, our TiO2 nanoparticles stabilized with oleic acid shows the high dispersibility in hydrophobic solvents, leading to good compatibility in the PVdF-HFP based composite solution[scheme 1(b)]. As-prepared composite solution was coated on Cu foil and dried in the vacuum oven at 60°C for 24 hours to obtain an a PVdF-HFP/TiO2 on Cu foil without TiO2 aggregation in the composite film[scheme 1(c)]. In the end, the composite film on Cu was further electrochemically lithiated to have a structure of PVdF-HFP/ TiO2-Lithium-Cu foil[scheme 1(d)].
Fig. 1 displays the nanomorphology of as-synthesized TiO2 nanoparticle obtained by high-resolution transmission electron microscopy (HR-TEM). Figs. 1(a) and 1(b) display TiO2 nanoparticles imaged at 20.0 k and 100.0 k magnification, respectively. The nanomophormlogy of TiO2 nanoparticle confirmed the maintained spherical shape without aggregation. Fig. 1(c) displays the enlarged TEM image of TiO2 nanoparticles with uniform size distribution (5~10 nm). As displayed in Fig. 1(d), the crystal direction of TiO2 nanoparticle was identified as (101) with the inter-crystal distance of 0.332 nm, indicating the formation of anatase crystalline phase of TiO2 nanoparticles.
Fig. 2 display the surface and cross-sectional morphology of PVdF-HFP/TiO2 composite film deposited on Cu current collector obtained by SEM. The SEM image (plane view) for the protective PVdF-HFP/TiO2 composite film[Fig. 2(a)], displays the uniform distribution of TiO2 nanoparticles without agglomeration. As displayed in the cross-sectional morphology of PVdF-HFP/TiO2 nanocomposite film[Fig. 2(b)], the film thickness is estimated as 1.1, 1.2, and 3.1 μm, respectively after solvent evaporation of coating solution under vacuum (coating thickness before drying: 30, 70, 100 μm). Fig. 2(c) is an elemental mapping [titanium (Ti: yellow), oxygen (O: white), carbon (C: green), fluorine (F: red))] image of the protective layer obtained with SEM-EDS, confirming the homogeneous distribution of TiO2 throughout the PVdF-HFP matrix.
Fig. 3 displays the crystalline structure of TiO2 nanoparticle embedded int's polymer to form TiO2-PVdF/ TiO2 composite. The (101) is a characteristic XRD peak of anatase-phased TiO2 located at peak 25.3°. In addition, the peaks of (004), (200), (211), and (204) further confirms the synthesis of anatase phased TiO2 nanoparticles[ 35-38]. In the semi-crystalline polymer displays a broad peak at 20.0° and 38.8°[39]. Thus, the XRD result suggests the formation of anatase-phased TiO2 nanoparticle and PVdF-HFP/TiO2 composite with good compatability each other and without any noticeable phase change of the TiO2 nanoparticles in the composite.
3.3. Electrochemical analyses
The EC characterization for the pristine lithium (bare Cu electrode) and lithium protected with composite layers (PVdF-HFP, PVdF-HFP/TiO2) were compared to investigate the effect of protective layer on EC performance. Fig. 4(a) compares the couloumbic efficiencies (CEs) of samples measured at the current density of 1 mA/cm2. The CE of lithium anode formed on bare Cu decreased over 20% at the 23rd cycle. The CE of PVdF-HFP on lithium anode decreased to less than 80% in the 37th cycle was used as a protective layer. However, the lithium anode treated with protective layer of PVdF-HFP/TiO2 10 wt% exhibited a excellent CE retention of over 80% until 77 cycles, confirming the improved EC performance by application of our PVdF-HFP/TiO2 composite layer on lithium. Fig. 4b displays the coulombic efficiency of lithium anode protected with layer of PVdF-HFP/TiO2 composites (TiO2: 0, 5, 10 wt%) measured at a current density of 2 mA/cm2. The lithium anode treated with composite protective layers containing low TiO2 (0 wt% and 5 wt%) display very unstable coulombic efficiency at elongated cycles under high current density (2 mA/cm2). In contrast, the Coulombic efficiency of lithium protected with our composite with optimal TiO2 nanoparticles (5 wt%) showed a very stable coulombic efficiency of around 80% until the 33 cycles under identical condition. Figs. 4c-d compare the voltage profile in the initial cycle[Fig. 4(b)] and the 100th cycle[Fig. 4(c)] of samples (bare Cu, PVdF-HFP, PVdF-HFP/TiO2). In the initial voltage profile[Fig. 4(b)], although PVdF-HFP/ TiO2 based protective layer showed larger overpotential than that of Cu foil, the difference is not significantly large. However, in the voltage profile after 100th cycle, PVdF-HFP/TiO2 protective layer treated one exhibited negligible overpotential change whereas that of bare Cu and PVdF-HFP displays significantly increased.
As described, the lithium anode treated with our composite (PVdF-HFP/TiO2) exhibited superior performance to those with controls (untreated and PVdFHFP/ TiO2 with low TiO2 contents). Such an application of a composited protective layer of semi-crystalline polymer (PVdF-HFP) and anatase-phased TiO2 with high ionic conductivity and high mechanical properties allows the interfacial stabilization (inhibited dendrite growth), leading to the enhanced EC performance (retained coulombic efficiency at elongated cycles) [34,40].
Scheme 2 compares the mechanism of plating/stripping of lithium on bare Cu[Scheme 2(a)] and PVdF-HFP/TiO2 composite treated one [Scheme 2(b)] during the lithiation/delithiation. As shown in Scheme 2(a), nonuniform lithium nuclei and subsequent layer formed on the bare Cu at the initial and subsequent plating (lithiation). Then, lithium ion flux is concentrated on the non-uniform nuclei followed by the formation/growth of lithium dendrites[41,42]. During stripping, nonuniform lithium layer results in the formation of electrically inactive lithium (dead lithium), leading to continuous drop in the CE and overpotential. On the other hand, as illustrated in Scheme 2(b), PVdF-HFP/TiO2 composite protective layer deposited electrode induce homogeneous formation of lithium nuclei (lithium ion flux) and horizontal plating of lithium due to high ionic conductivity and mechanical robustness of composite layer[27-30]. During the stripping (delithiation), the protective layer prevent direct contact of lithium from the electrolyte to reduce the electrolyte decomposition, leading to suppressed formation of inactive lithium formation. Thus, the lithium debris on electrode can be effectively removed at a high rate, leading to retained CE and reduced overpotential[43].
4. Conclusions
In this work, we demonstrated a PVdF-HFP/TiO2 nanocomposite as a protective layer to be applied on a lithium-metal battery anode. We successfully synthesized TiO2 nanoparticles through two-phase hydrothermal process. In the morphological analyses by TEM, it was confirmed to synthesize anatase phased TiO2 nanoparticles with a size of 5~10 nm in a crystal direction of (101) and an inter-crystal distance of 0.332 nm. The composite film morphology obtained by SEM exhibit good compatibility of TiO2 nanoparitcles with PVdF-HFP matrix, resulting in the formation of a PVdF-HFP/TiO2 composite without aggregations.
EC characterization exhibited the superior performance of lithium metal anode by application of PVdFHFP/ TiO2 composite to controls (lithium anode treated with PVdF-HFP and non-treated). In the cycle performance and voltage profile test, the CE of lithium anode protected with PVdF-HFP/TiO2 composite thin film was greater than 90% for 77 cycles and no-significant profile change was observed whereas the controls did not.
As demonstrated in this work, the good compatibility of organic (PVdF-HFP) and inorganic (TiO2) in the composite protective layer plays an important role to induce uniform nucleation and horizontal electrodeposition of lithium, leading to enhanced EC performance. We believe this work will be important corner stone for the forthcoming study on the stabilization of interface between lithium and protective layer.